Navigating the journey from a designer’s initial concept to a production-ready gold seal sample is the foundation of a successful knitwear partnership.
At CZ Knitwear, we have refined our OEM/ODM workflow over 20 years to ensure that your vision is translated into reality with technical precision. Here is how we bridge the gap between design and manufacturing.
Stage 1: Technical Interpretation
Every project begins with your tech pack or initial sketches. Our technical team analyzes the stitch patterns, yarn composition, and garment measurements to identify the best machine gauge (from 3G to 22G) for your design.
- Yarn Sourcing: We source premium natural and synthetic fibers to match your quality and price requirements.
- CAD Programming: Our programmers translate the design into instructions for our Stoll and Shima Seiki computerized knitting machines.
Stage 2: Prototyping and Refinement
The first physical sample (proto sample) allows us to evaluate the hand-feel, fit, and drape. We provide detailed feedback on how the chosen yarn behaves with the intended stitch structure.
- Fitting Sessions: Reviewing the sample on a fit model to ensure the silhouette meets your brand’s standards.
- Revision Cycles: Quick adjustments to CAD programs or yarn tension based on your feedback.
Stage 3: The Gold Seal Sample
Once all revisions are approved, we produce the “Gold Seal” or “Pre-Production” (PP) sample. This serves as the master reference for the entire mass production run, ensuring consistency in every unit produced.
Conclusion
Mastering the OEM workflow is about communication and technical expertise. By partnering with a factory that understands the nuance of knitwear engineering, brands can significantly reduce lead times and improve product quality.